Home / Problems
Manufacturing Problems We Solve
The weeks every plant knows: cost you cannot see, lots you cannot trace, and cash stuck in inventory. These are the problems. They are not customer stories.
Batch cost and yield
Yield you see only after the batch closes: what it costs and how to fix it
Yield, a down line, and a bad lot stay invisible until the batch record closes. By then the week is already lost.
Cash and margin
Margin you learn after the month closes: what it costs and how to fix it
Owners and finance still rebuild the week from exports. The plant has already shipped the order that lost the money.
Lot trace
A lot you cannot trace: what it costs and how to fix it
A customer or an inspector asks which finished lots used one raw lot. The answer is still in binders, scans, and email.
Quoting
A quote that does not match actual cost: what it costs and how to fix it
The quote used an old ingredient cost or an old yield. The batch or job used today’s price and a shorter result. The margin was gone before anyone compared them.